CreteFill Spall Repair is designed to repair damaged control joints, large cracks, and spalls where no future slab movement is expected. When combined with sand, CreteFill Spall Repair develops into an extremely strong polymer concrete.
CreteFill Spall Repair
Spall, Crack & Control Joint Repair
Sizes:
10-gal, 2-gal, 1-gal, 22-oz
Coverage Rates:
Varies (with sand 1:1–1:2)
Dilution Ratio:
1:1 Mix
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High-Strength Repair
Produces an extremely strong polymer concrete when mixed with sand.
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Self-Leveling
Flows easily into spalls and cracks for a smooth finish.
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Self-Priming
Bonds directly to clean concrete without primer.
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100% Solids
Does not shrink during curing for lasting repairs.
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Fast Return to Service
Ready for traffic in just 45 minutes.
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1:1 Mix Ratio
Simple equal-part mixing for easy application.
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Color Matching
Available in standard and custom colors to blend with existing floors.
Read all instructions and SDS information before use.
Use appropriate safety equipment. Always test the repair area for suitability and desired results before overall application. Ensure the surface is clean, dry and free from contaminants before application.
Preparation
- Protect people, vehicles, property, plants and all surfaces not meant for treatment from product, residue, splashes and fumes. Use appropriate protective materials as needed.
- Remove debris and contaminants such as oil, dirt, rubber and loose materials that could prevent CreteFill Spall Repair from bonding properly.
- Surface Condition: Clean, rough concrete typically provides the best results. The repair area must be dry before application.
- Spall Preparation: Cut a vertical edge at least ½ inch deep around the perimeter of the spall and remove all loose material and dust. Vacuum or blow off cement dust before application.
- Equipment: Use appropriate mixing and application equipment suitable for CreteFill Spall Repair, along with appropriate safety equipment.
- Coverage: Coverage varies depending on the size and depth of the spall or repair area. Sand may be added to increase volume and strength.
Standard Application Procedure
- CreteFill Spall Repair is a two-component, 1:1 system. Mix Parts A and B according to the manufacturer’s recommended ratio. Do not dilute or thin the product. Dry silica sand may be added at 1:1 to 1:2 ratio for increased strength and volume.
- Clean the prepared spall or repair area thoroughly and ensure the surface is dry before application.
- Apply CreteFill Spall Repair into the prepared area, allowing the material to fill and level the repair. Overfill slightly if needed.
- Work in manageable sections due to the short pot life and ensure the material is evenly distributed throughout the repair area.
- Allow the material to set. Under suitable conditions, CreteFill Spall Repair returns the surface to service in approximately 45 minutes.
- Protect the repaired area from traffic and loading until the material has sufficiently cured.
- After application, clean tools and equipment according to the manufacturer’s recommendations.
Maintenance
- Keep repaired areas free of dirt, debris and contaminants.
- Inspect repaired spalls and concrete surfaces periodically for signs of damage or deterioration.
- Repair damaged or deteriorated areas as needed to maintain the integrity of the concrete surface.
What is CreteFill Spall Repair?
CreteFill Spall Repair is a rapid-setting, high-strength hybrid urethane repair material designed to repair large cracks, spalls, and damaged control joints where no future slab movement is expected.
What surfaces can CreteFill Spall Repair be used on?
It is designed for use on concrete surfaces, including floors, parking decks, freezer thresholds, and other areas requiring structural spall and crack repair.
What sizes is CreteFill Spall Repair available in?
CreteFill Spall Repair is available in 22-ounce cartridges, 1-gallon kits, 2-gallon kits, and 10-gallon kits.
What is the coverage rate of CreteFill Spall Repair?
Coverage varies depending on the size and depth of the spall or repair area.
Does CreteFill Spall Repair need to be diluted?
No. It is a two-component 1:1 system and should not be diluted or thinned before application.
Is CreteFill Spall Repair flexible?
No. It is designed for rigid, high-strength repairs where no future slab movement is expected.
How quickly does CreteFill Spall Repair set?
The product is designed for rapid setting and can allow repaired floors to return to service in approximately 45 minutes under suitable conditions.
Can CreteFill Spall Repair be mixed with sand?
Yes. When combined with dry silica sand, it develops into an extremely strong polymer concrete.
What can CreteFill Spall Repair be used for?
It can be used for spall repairs, delaminated concrete slabs, freezer threshold repair, grade matching, parking deck repair, repairing deteriorated concrete, and replacing lost concrete sections.
Does CreteFill Spall Repair require a primer?
No. The product is self-priming when applied to properly prepared, clean and dry concrete.
Where can I use CreteFill Spall Repair?
It can be used on concrete floors, parking decks, freezer thresholds, and other concrete surfaces requiring durable spall and large crack repair.
Where can I find technical and safety information?
Technical Data Sheets (TDS) and Safety Data Sheets (SDS) are available for CreteFill Spall Repair. You can also contact Curecrete for additional product information and support.
Where can I purchase CreteFill Spall Repair?
You can contact Curecrete directly for pricing, product availability, or assistance locating a Curecrete representative or distributor.
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